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Coordinate measuring machine Model Promas 564 MANUAL

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3D Coordinate Measurement Machine
(Type Of Promas 564)

Configuration list

1．Description of the basic machine：
PROMAS is new-generated CNC CMM with a mature and word-class technology under mass production at NANO. This machine has adopted precision slant girder technology (Patented) designed by advanced F.E.M. (finite element method), which has the high precision, high performance and high steady characteristics. The machine’s perfect style, strong rigidity, lightweight and close frame movable bridge structure, which configured with the world famous high-quality specific 3-D CMM control system and the world highest level self-owned intellectual property of Rational DMIS software, makes it become the highly appreciated product by comparing with its competitive price and high practical quality. It will meet customer’s challenging demand with a comprehensive measurement solution.
 

2．Introduction of Basic Machine：
- Model Name：PROMAS564
- Measuring range：500 mm × 600 mm × 400 mm
- Max part weight：300kg

3．Commercial Terms：
- Offer Validity Period: The offer is valid within  60  days once it is given.
- FOB both agreed port in China: USD            /set
- Delivery: within   30   days once the advanced payment is received.
- Payment term: 30% by T/T in advance as earnest, 70% by T/T before shipment.
- Package：Wooden case

 Technical Description
1．Basic Machine：
- Adoption of advanced F.E.M. (finite element method) makes it have a strong rigidity, small geometry error, high precision, high performance and high stability.
- The mechanical overall structure adopts strong rigidity, light weight and close frame movable bridge structure, which is simple, compact and has strong loaded capacity and good moving performance.
- Granite fixed worktable ensures strong heavy load, expanse and simplicity for loading and unloading.
- Y axis guide-way adopts dove tail type, which has high precision and good stability.
- Three axis adoption of quality granite guarantees small coefficient in thermal expansion and uniform temperature specialty so that it serves to excellent stability in temperature, good anti-transmogrification, strong rigidity and small geometrical error in motion.
- Three axis’s adoption of quiescent air pressure air-bearing guide way, comprised of air bearings which are self-cleaning, pre-loading and high precision, guarantees the large span of bearings, strong anti-sways, small resistance, no abrasion and stable motion.
- Adoption of world famous reflecting metal tape measuring scale system, which has a close thermal expansion coefficient with most work piece and assure a good repeatability.
- Z-axis adopts cylinder equilibrator system, which improves orientation precision and stability greatly for Z axis.
- Software adopts self-owned intellectual property and strong function Rational DMIS software. With its perfect measuring and online function, it will meet customer’s challenging demand with a comprehensive measurement solution.
 

 2．Technical Index：
- Probe System：
RENISHAW MCP Manual Probe
     Parameters：
     Length：50mm    Diameter：30mm
     Trigger direction：5（±X ±Y -Z）  
     Repeatable accuracy：0.75μm
     Measuring power：12g
     Life time：more than 100 million
- Stylus：Φ3*20  Ruby straight       2 pcs.
- Calibration tool：
A calibration sphere and A Φ25 universal sphere seat    1 set
- Performance Data：
           Linear scale:       RENISHAW grating rulers from Britain
           Resolution of the RENISHAW reading head:     1.0m
Measuring Range：   500mm×600mm×400mm
MPEe：               E≤3.5＋4L/1000m
MPEp：               R≤3.8m

3．Environment Requirement
- Temperature：     20+2℃  1℃/h   1℃/m  2℃/24h
- Humidity：       40%-70%
- Power Supply：   220V+10%,   50HZ-60HZ
- Air Supply：     ≥0.55Mpa

Computer System
- HP Computer ：
   CPU：Dual core 3.3G
Operating System：Windows7
Memory：4GB
Hard disc：500G
Video Card：Integrated
Displayer：19inch LCD
- Ink printer：HP A4
- Pneumatic connecting parts
Pipe joint: SPCF-10-02+SBT-10-02       1set
Clamp    : φ16~φ25                    1set
Air pipe: φ10                1.5m

Software system ：Rational DMIS
The powerful functional software system of Rational DMIS has a full graphical display, so it is visualized, convenient and intelligent.

Rational DMIS
- Easy for operation: a friendlier, easy user interface has the characteristics of visualization, strong visibility and simple operation.
- Powerful function: with a pure DMIS Kernel, the software meets DMIS standards one hundred percent, and realizes rapid programming on the basis of object measuring and the graphic driving.
- Intelligent Measurement and test: theoretical element of the numerical model are recognized, then, measuring programs get built. The functions of path simulation, collision detection and measurement plan improve measurement’s controllability and predictability.
- The rich diversity of output reports: the output report are illustrated.
- Hardware supports: the hardware supports various probes, probe exchange supports, etc.
- Laser scanning module: the module is always applied to high-speed or high-precision reverse engineering.
- Pipe inspection module: the module is applied to the inspection of automobile’s pipelines and oil ones.
- Gear/cam measurement module: cylindrical involute gear measurement: involute helical gear(external gear),involute spur gear(external gear, internal gear). Cam measurement, camshaft measurement.
- Blade analyses module: aero-engine blade detection analysis, nuclear blade detection analysis.
- Statistic function: product quality statistic and analysis. 

Service terms
1．Packaging and transportation
- Packaging: Wooden boxes (A main box and an attachment box)

2．Installation and Acceptance：
- Confirmation of Environmental Requirement:
The installation will be carried out after Buy’s self-test approval and confirmation according to Technical Requirement for Installation Environment and Application.
- Installation and Adjustment at Customer’s Site：
System installation, including start-up, assembles and metrology test will be carried out by the service engineer of our company. All the packing boxes must be opened under NANO’s supervision and approval of NANO. Depending on the various needs, buyer needs to provide connections, internal transportation and unpacking tools for installation. The concerned environment and facilities for the CMM installation must conform to the requirement of the standard specifications before the installation.
- NANO and the end-user are commonly responsible for the on-site installation. The ultimate acceptance and the metrology test will be performed according the regulation of ISO10360-2  After the equipment acceptance, the both sides sign the "3D CMM Final Inspection Report" If the user requests third party to make the authoritative final acceptance, the charge for the third party is borne by user.
- The acceptance method is based on the ISO10360-2 to execute inspection and acceptance.
- Testing Items：
    - Exterior appearance and the interaction between all the parts
    - Function of Computer, printer and software
    - MPEp
    - MPEe
- Testing Method：
    - The machine should be on power more than 24 hours before test
    - Visual observation and operation experiment are applied to test exterior appearance and the
mutual interaction between all the parts.
    - Corresponding diagnostic testing procedures are applied to test the functions of computer,
        printer and software.
    - Test for MPEp ：
      On the calibration sphere of 25mm diameter, probe head system randomly picks up 25 points in the direction of arbitrary location with the length of 20mm stylus. Each picked
      point on the hemisphere tries to spread evenly. The minimal quadrate center is calculated by all 25 measured values, meanwhile to calculate radial distance of points in which the largest radial distance subtracting the minimum radial distances equals probing error. The result should meet the given P value.
- Test for MPEe：
    - Seven positions are freely selected in the working space of coordinate measuring machine.
Five measurers with different size are measured in each position and each measurer is measured three times. The total measuring times is 105 times in 35 groups of measuring length.105 error values △L are calculated (converted into um), if no one goes beyond the limit of the E, this test of E is passed
    - Within 35 Groups of measuring length, allowed a maximum of five groups in which one time going beyond the E in the three repeated measurements. For each measuring length that goes beyond the limit of E, the corresponding position should be measured 10 times. If all the length measurements error of the △L, gained by 10-time repeated measurement, are within E value, the value of their error (E) test are passed.
- Acceptance and handover：
    - Both sides follow the procedures of handover and acceptance based on test report, packing list and contract.
    - If acceptance is in conformity with the requirement, the representatives of the both sides sign in the test report. If objection, both sides should resort to negotiation for bilateral agreement. Remain problems may be recorded in the memorandum for further service and settlement.

3.Technical training：
- Training Contents and Stipulation：
    - The course is designed to train operators based on the system application and on fundamentals of Coordinate Metrology. Persons attending this class are expected to have some familiarity with metrology knowledge, PC application skill and primary English knowledge.
Duration：  5 working days
Place： At NANO plant or user’s site
Attendees： 2—3 persons
- Certificate after training：
  A CMM operation certificate will be awarded to the trainee after the training.

4．Warranty for Maintenance：
- Warranty Period: Within 12 months from the date of assemble and acceptance, but not exceeding 15 months from the date of shipment. During this period machine failure caused by our side is maintained with free of charge.
- Extra Warranty Period: we will take telephone and regular visit to users with a combinative after-sale advisory service.
    - Our company is responsible for the technical advisory services of metrology from user with free of charge.
    - We will provide life warranty services of machine for users with cost price.
    - Our company has spare parts which can be provided for the user with our cost price.
    - We will provide users with lifelong after-sales value-added technical service, such as technical upgrades, retrofit, etc. by preferential prices.

5．Commitments：
- For Product quality：
    - We will provide free maintenance service for machine if it is broken down due to the quality problem.
- For Service Quality：
    - If we get telephone request services about equipment failure from users, we will response to the request in 8 hours, if necessary we will send technical engineer to the customer’s site to solve problems within 24 hours.